How To Build a DIY Reclaimed Wood Headboard

Introduction

Want to learn how to turn old shipping pallets into a stunning reclaimed wood headboard? Keep reading for a detailed step-by-step guide.

Robert Maxwell for Family Handyman

Interested in reclaimed wood projects? Shipping pallets can be a great source of material. With five billion of them circling the globe, the cost of wood needn’t be an obstacle for aspiring woodworkers.

Although most pallets aren’t up for grabs, chances are local businesses in your area have some they’d like to dispose of, for free or a reasonable price. Just be sure to ask permission before stocking up.

Before you start asking around for any old pallet, it’s important to know which ones are actually useable. There are a few thing to know.

The USDA requires that all pallets, and other wood packaging, entering the United States be treated to prevent invasive pests and pathogens. Many pallets are heat treated, but some are treated with methyl bromide, a toxic chemical. Pallets should be marked, telling you what they’ve been treated with. Anything with an “HT” on it means that it’s been heat treated. Anything with an “MB” on it means that it was treated with methyl bromide, and you should avoid it.

Sometime pallets are made from low quality wood, and can be infested with bugs, rot, mold and mildew. Don’t use these.

Pallets often break during use, leaving sharp slivers of wood that can hurt you. We recommend wearing tough leather gloves when handling pallets.

Almost all pallets come with rusty nails protruding somewhere. Take extra care to avoid cutting yourself on these.

Pallets are too large to fit in the trunks of most cars, so you’ll probably need to a pickup truck for transport. Or ask someone to deliver the pallets to your home.

If you’re eager to try your hand at turning scrap wood into something beautiful, keep reading. I’ll guide you through all the steps of turning ugly shipping pallets into a beautiful, refined reclaimed wood headboard.